Steps
Step 1
Cut out all material using Lumber & Sheet Cut Layout Guide.Some initial sanding can be done after cutting boards and panels. Sanding pieces prior to building can make the process easier before final assembly.
Tools
Step 2
Follow measurements in diagram on Page 3 to cut out (2) side panels. Draw an arch to outline the top of each panel. Use a 1” spade bit to cut a hole for hand opening. Then use jig saw to complete hand opening.
Tools
![hand holes carved for handles on DIY breakfast tray](https://2e1293630802db8d0d56-50fcdb1c10e3e49a3d1b0541a2f13b69.ssl.cf1.rackcdn.com/projects/steps/446e20cd4a494b03856ea13593148397.png)
Step 3
Follow measurements in diagram on Page 4 to cut out back panel. Use 1” spade bit to cut curve in handle on each end. Use jig saw to finish cutting handle. Drill 1/4" holes on each end as shown in diagram to right.
Tools
![holes drilled in each end of wood](https://2e1293630802db8d0d56-50fcdb1c10e3e49a3d1b0541a2f13b69.ssl.cf1.rackcdn.com/projects/steps/fb1bcdb6f57f41ec803e0690fa8c554f.png)
STEP 4
Follow measurements in diagram on p. 4 to cut out front panel. Use 1” spade bit to cut curve in handle on each end. Use a jig saw to finish cutting handle. Use rotary tool to smooth inside edge. Drill 1/4" holes on each end.
Tools
Step 5
Align the front and back panels to the tray base. Glue and nail together with brad nails.
Tools
Materials
![breakfast tray sketch almost put together](https://2e1293630802db8d0d56-50fcdb1c10e3e49a3d1b0541a2f13b69.ssl.cf1.rackcdn.com/projects/steps/1cdeaa83751342f1b550dad153b63a8f.png)
STEP 6
Align the side panels to the tray. Glue and nail together with brad nails.
Tools
Materials
![breakfast tray with sides](https://2e1293630802db8d0d56-50fcdb1c10e3e49a3d1b0541a2f13b69.ssl.cf1.rackcdn.com/projects/steps/0b3f4fd9b9de48ff8e6c0d6f6002c0e2.png)
STEP 7
Refer to the diagram below for the measurements on the legs.
Tools
![diagram of holes needed](https://2e1293630802db8d0d56-50fcdb1c10e3e49a3d1b0541a2f13b69.ssl.cf1.rackcdn.com/projects/steps/be70e18407bf40ef851a221cf642684b.png)
STEP 8
Cut out all (4) legs. Prime one end to half circle and drill 1/4" hole at center. On opposite end, cut 15 degree angle or measure 1/4", then cut.
Tools
![breakfast tray legs sketch](https://2e1293630802db8d0d56-50fcdb1c10e3e49a3d1b0541a2f13b69.ssl.cf1.rackcdn.com/projects/steps/c25ff26f374741a78e9b79e809b269dd.png)
STEP 9
Measure 1” from the long end of the angle cut on each leg. Mark a line. Align the support to this line.
Tools
Materials
![legs put together](https://2e1293630802db8d0d56-50fcdb1c10e3e49a3d1b0541a2f13b69.ssl.cf1.rackcdn.com/projects/steps/401b1967fc3e47ebb4145963ceb54b76.png)
STEP 10
Attach the legs to the tray using connecting bolts. Leave a small gap between the nut and washer so the legs can swing freely.
Materials
![attach legs to breakfast tray](https://2e1293630802db8d0d56-50fcdb1c10e3e49a3d1b0541a2f13b69.ssl.cf1.rackcdn.com/projects/steps/e53ed9861f344a749f89fb3b5047611d.png)
STEP 11
Sand and finish to your desire.