Steps
step 1
Cut out all material using the Lumber & Sheet Cut Layout Guide.
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step 2
Mark the location for the lid cutout using the diagram. Both sides are symmetrical. Use a jig saw to cut out and remove this section.
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step 3
Attach (1) side to the bottom panel with glue, then secure using a brad nailer. Place brad nails every 2 inches.
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step 4
Use the same method from Step 3 to attach the opposite side panel.
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step 5
Use the same method from Step 3 to attach the back panel.
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step 6
Repeat Step 5 to attach the front panel.
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step 7
Sand the toy box and the lid. Refer to the sanding information on the bottom of Page 8 of the project plan PDF. Apply finish coat as desired.
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step 8
Align the piano hinge to the back of the top edge of the toy box. Center the hinge barrel to the edge of the box. Install as hinge instructions recommend.
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step 9
Attach lid to hinge.
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step 10
Screw in (1) of the eye screws about 5” from the back and 1” down. Attach (1) end of the jack chain. Swing the lid open just past 90° to where you want it to fall backwards. Extend the chain to that point on the lid and attach chain.